Tokuyama to build polycrystalline silicon factory in Malaysia

TOKYO, JAPAN: Tokuyama Corp. has decided to build a new factory in Sarawak, Malaysia, to manufacture polycrystalline silicon for solar cells.

The new factory will be constructed at the Samalaju Industrial Park in Sarawak, Malaysia. Construction of the new factory is scheduled to commence early in 2011, and the start of operations is scheduled for spring 2013.

The factory will be the Siemens method-based facilities with an annual production capacity of 6,000 tons. Tokuyama plans to produce polycrystalline silicon for solar cells at the time of the start of operations. The factory construction costs will be approximately ¥65 billion.

This decision has no effect on the Company’s performance for this fiscal year (the fiscal year ending March 31, 2010).

In preparation for this, Tokuyama Malaysia Sdn. Bhd. will be newly established in Sarawak in August of this year as a company to manufacture and sell polycrystalline silicon. Employees for the new company are to number about 300 people at the time of the start-up of operations, about 280 of whom will be hired locally.

Polycrystalline silicon for solar cells is expected to enjoy high-level growth over the medium to long term, although the supply and demand situation is easy temporarily due to the worldwide recession triggered by the financial crisis in the United States.

To date, Tokuyama has manufactured and sold polycrystalline silicon mainly for semiconductors, and the Tokuyama Factory (Shunan City, Yamaguchi) has been the Company’s only manufacturing base.

In terms of the dispersion of risk as well, the Company decided to move forward with the selection of a site for a second manufacturing base. The Samalaju Industrial Park was chosen as the candidate site for the second manufacturing base in November of last year.

The manufacture of polycrystalline silicon is electricity intensive and requires industrial water, quality workers, and other resources. Such resources are available at the Samalaju Industrial Park.

In addition, this industrial park was selected because of the advantages it offers, including preferential tax treatment and support for acquisition of permits and licenses provided by the federal and state government.

After selecting the site, Tokuyama drafted the basic design of the factory and at the same time considered various factors, including future trends in supply and demand for polycrystalline silicon. As a result of this process, Tokuyama has decided to move forward as described here.

Tokuyama has designated polycrystalline silicon business as a strategically growing business in its Centennial Vision and is actively strengthening to expand related operations.

By mass-producing polycrystalline silicon at the two manufacturing bases of the Tokuyama Factory and the Malaysia facility, Tokuyama will maintain its presence in the industry by focusing on getting new customers in addition to retaining existing ones.

M+W Zander completes solar cells factory for Q-Cells in Malaysia

STUTTGART, GERMANY: Engineering company M+W Zander has designed and built a new solar cell manufacturing facility for Q-Cells, Malaysia, and has handed over the facility on schedule.
This major project was completed within a tight construction time frame of less than eight months to achieve Ready for Equipment. The three-storey solar-cell factory with eight production lines has an annual output of 500 megawatts (peak).

This major order encompassed the complete value chain from site master planning, detailed design through to procurement and construction management followed by hook-up of all process equipment. In addition to the site master planning M+W Zander was also responsible for design and co-ordination of the process media systems within the newly developed science park.

A multinational team of highly motivated M+W Zander engineers from Germany and Malaysia began work for the site master plan in February 2008. Completion of site backfill, allowed for the 1st piling on 15th May last year. Successfully achieving “Ready for Equipment” by 31 December 2008.

“Thanks to the close collaboration of our teams within M+W Zander Group we could accelerate the project enourmously to meet the challenging timeframe”, said Martin Beigl and Helmut Kurzboeck, Managing Directors of M+W Zander in Germany and Asia.