Showing posts with label fabs. Show all posts
Showing posts with label fabs. Show all posts

Friday, March 13, 2009

Time for Indian semicon to step up! Yes or No?

I was really happy to see a comment on my blog post: What India now offers to the global semicon industry, left by Tom Morrow, author of the SEMISpice blog, and Vice President of Global Expositions and Marketing, SEMI. Thanks for visiting and commenting, Tom.

You said: Your description of India's Special Incentives Package Schemes for setting up and operating semiconductor fabrication as a "debacle" is off the mark. Is it really wise for the country to join an already crowded semiconductor manufacturing ecosystem when it can apply its scarce resources to join 30-50 year boom in solar, something the country desperately needs for both domestic and export development?"

"The move to solar is the right one. India had nine manufacturers of solar cells and about twice as many module makers. Most of these proposals have been in response to the Government’s announcement of a Special Incentives Package Scheme under the 2007 Semiconductor Policy.

"About 70 percent of India’s solar cell and PV module production has been exported. This is likely to change in the near future as government policy provides the push for PV deployment and following the recent release of guidelines for grid connected solar generation. Several states in India, including Andhra Pradesh, Gujarat, Karnataka, Punjab, Rajasthan and West Bengal have also announced their own solar policies, plans and incentive packages in recent months.

"ISA and SEMI has recognized the great opportunities in solar and have taken supportive leadership positions. While both organizations would love to see a domestic semi fab industry emerge in India, given the overcapcity in the industry today, the transition to solar has been swift, thoughtful, and right on the mark."

First up, Tom, I did not formulate SIPS or the Indian semicon policy! I too thought India would soon build a wafer IC fab! Several delegations have visited India, in the past, with companies hoping to work with these so-called wafer IC fabs in India. I am merely a small time blogger, offering my opinions. And I love my country, no less than any other Indian!

Perhaps, you should see some of the press these 'so-called fabs' received! All the talk of a wafer IC fab only died down with SemIndia late last year!

If folks read my posts carefully, I've discussed how India has been doing fine before the semicon policy and post the policy, fab or no fab! Some knowledgeable experts have even said that fabless India shines brightly! It has shone before, and continues to do so!

Neither do I have anything against solar and the solar industry! It is a great way to trigger off manufacturing in India. Did I say otherwise?

I work closely with ISA, in fact, was present, when ISA was born, back in October 2004, and also know Sathya Prasad at SEMI India quite well. It's a great initiative that's going on in solar in this country. So, yes, the move to solar is a very correct one!

Still on wafer IC fabs, one expert even goes on to say that India could look at skipping the current node of technology and make an entry into the one that will be prevalent after few years.

However, my focus is essentially on semiconductor manufacturing! As many industry experts never fail to say at conferences, India needs to move up the semicon value chain! We need more semicon product start-ups!! And, that's not happening fast enough!

Perhaps, we can just discard all of these ideas and go on being a leading player in design services (which, we already are), a much easier option.

I would still go with what Malcolm Penn of Future Horizons' says, that India needs to re-think its semiconductor strategy! It cannot survive on chip design alone!

Even the recently held ISA Vision Summit had a session: Indian design influence: Ideas to volume! Speakers discussed how India should seize opportunities, especially in this downturn, and that, it is time for the Indian semiconductor industry to step up, put the right innovations in place and grow.

I am very interested in hosting an event in India on this topic -- Time for India to step up: Put right innovations in place and grow! However, as I said, I am merely a small time blogger, trying to make a living. I hope I can find some support to host such an event at least once in India.

I am simply delighted that my post has drawn the interest of such a senior person at SEMI. Thank you, sir!

Tuesday, October 14, 2008

Top 20 global solar photovoltaic companies

Alright folks! This has taken some time coming, but it is worth the wait! Presenting the Top 20 solar photovoltaic companies during Q1-2008. May I add here that I am extremely grateful to iSuppli's Jon Cassell for giving me this opportunity.

I was also fortunate enough to discuss this table with Dr. Henning Wicht, Senior Director, Principal Analyst, iSuppli Deutschland GmbH, in Munich, Germany.

Parameters for rankings
First up, what were the parameters used by iSuppli to determine the top 20? According to Dr. Wicht, the top 20 cell-companies have been ranked by production in 2007 and by announced production capacity 2010. He clarified, "Ranking by revenue is not applicable because many integrated manufactures publish compound revenues for cells, modules and systems."

Yes, there have been several announcements in the solar/PV space, in India, and globally, and some names could be missing here. However, the new cell manufacturing projects will be included as soon as they are announced.

Coming back to the topic, it is necessary to examine the role of subsidies. While photovoltaics have been getting cheaper, Dr. Wicht said that subsidies were still necessary to support the PV markets. "It shows that the time grid parity shortens faster than expected earlier. As an example, for Germany, the grid parity might be achieved in 2015, which is two years earlier than expected in 2007."

That is to say, the support programs are benefical, both to support markets to become independent sustainable and to develop the regional industry.

Global interest in solar/PV
Critically, there seems to have developed a sudden interest in solar/PV, starting late 2007, when this (solar) has been around for some time. How has this happened?

According to Dr. Wicht, raising CO2 levels generated through fossil energy, CO2 certificates, rising prices of fossil fuels, political dependency from oil exporting countries drove the Kyoto protocol to reduce CO2.

"Renewable energy is a major pillar to achieve that goal. European governments have been frontrunners to implement and execute that goal. That said, solar has been around for a while. Japan was the first significant market. However, on a global basis, it took off in Europe from 2005 onward," he noted.

With the spate of initiatives in solar/PV, can it not turn out to be a case of too many folks entering the same line?

Sure, over and undersupply happens along the supply chain! The iSuppli market research figures out imbalances, which drive prices/margins up and down.

Also, isn't there a chance of solar/PV getting commoditized, or has it already become one? Well, PV modules are a commodity product, said the analyst. The market is still in its infancy and it will continue to grow for the next 10 years and further. The overall saturation will come, but still some years to go.

Is solar helping semicon?
Some industry folks have been saying that the solar/PV initiatives are not really helping the overall semicon industry, a statement I agree with as well. Also, it may only be benefitting some of the equipment makers.

Dr. Wicht said: "Indeed, semicon fabs are not able to produce competitively solar cells and the solar need for semiconductor devices is rather low. The semiconductor companies, however diversify into PV, e.g., Qimonda with a new cell production. Intel is investing in several PV companies, LG is investing in Conergy, etc., or supplying devices for power conversion, e.g, National Semiconductor. However, the overall impact on the semicon devices market is rather low!

Solar, semicon on par?
iSuppli made a forecast some time back regarding investments in solar and semiconductors being on par by 2010.

The investments for solar cell production raising up to several hundreds of Mio USD, up to 1 Bio $ per production site. That is coming close to a semiconductor fab. The total capex of semiconductor is still 10 times larger than PV. However, PV is rising much faster.

Thursday, October 9, 2008

Solar, semi rocking in India; global semi recovery in 2010?

Wow! What a start for October! We have had a whole new range of activities going on! Fist, late September, the India Semiconductor Association organized a solar/PV conclave in New Delhi, where plans were laid out for India's roadmap in the solar/PV field. the ISA-NMCC (National Manufacturing Competitiveness Council) report on the Indian solar PV market was also released at the conclave.

According to Poornima Shenoy, president, ISA, the year 2015 could be important for this industry. She said, "Around this time, the product cost of the Indian solar PV industry is likely to match the semi grid parity (peak power) globally, and also to match the grid parity within India."

Next, AMD joined hands with Advanced Technology Investment Co. (ATIC) of Abu Dhabi to create "The Foundry Company", a leading-edge foundry production outfit. It will also join the IBM joint development alliance for silicon-on-insulator (SOI) and bulk silicon through 22nm generation. It will be very interesting to see how AMD now takes on Intel!

Messe Munchen put out a white paper on "How China, India and Eastern Europe are changing the global electronics market." This is not surprising at all! You can download the report by clicking on the link here, and I must say, the report is really engaging!

On the same lines, Gartner came up with its analysis that China is dominating the global semiconductor scene, and that both India and Vietnam are gaining! India's growing might in semicon is well documented! Also, last month, I had mentioned how the lack of a fab or the exit of a top professional from an Indian semicon firm would not hamper India's growing fortunes in this industry!

The trials and tribulations of the global semiconductor industry were already touched upon by Derek Lidow of iSuppli. Analysts such as Malcolm Penn of Future Horizons and those at Gartner have been saying similar things, more or less. Penn advises that this is the time to stop chasing fashion and get back to basics. He adds, "The good news being the industry basics are mercifully as good as they get back."

Gartner only expects a recovery for semiconductors sometime in 2010! According to Gartner, a collapse in memory spending, combined with a weak economy, is driving a major contraction in semiconductor capital equipment spending in 2008. The slowdown is likely to continue into 2009 before the industry recovers in 2010.

SEMI now has a presence in India. Sathya Prasad, formerly of Cadence, has been appointed as president of SEMI India with immediate effect. This is a further indication of India's growing leadership in the semicon space. I will be getting into a discussion with Sathya Prasad sometime later.

Of course, we have the usual stuff like companies selling off or retiring 200mm fabs. Examples are NXP, Hynix, Renesas, etc. Also, DRAM prices continue to be weak and suppliers could likely face a credit crunch.

Interesting mix of happenings, isn't it! While India rocks in solar and semicon, we are still speculating on a recovery for the global semiconductor industry. About time India took the lead in making that happen!

Finally, I was busy with Durga Puja, and hence, didn't blog in a while. Will try my best and make up for my absence. I would like to take this opportunity to wish SHUBHO BIJOYA to all of my Bengali and non-Bengali friends.

Friday, September 12, 2008

Synopsys' Dr Chi-Foon Chan on India, low power design and solar

There have been reports about the troubles within the EDA industry in recent times, especially those related with quarter sales. Interestingly, Synopsys has been the one sailing along fine! If that's not enough, it made its intention known of playing a role on the solar/PV segment, an area where lot of investments have been happening!

Given this scenario, I was fortuitous enough, rather, extremely lucky to be able to get into a conversation with Dr. Chi-Foon Chan, President and Chief Operating Officer, Synopsys Inc., during his recent visit to India.

On the state of the global semiconductor industry, he said, it was somewhere now in the low 10s [well below 10 percent]. The EDA industry is currently tracking below that level. However, Synopsys has been growing at around 10 percent. He said, "The technology challenges today are very high."

Synopsys has a substantial number of R&D population based out of India. Giving his assessment of the Indian semiconductor industry, Dr. Chan added: "Our main interest in India is largely talent and the academia. India can very well get more into the product development side. Even the outsourcing of designs have increased. Our capabilities, of the Indian team, have also increased."

As with any good semiconductor ecosystem, the Indian industry also needs a proactive industry association, a role played to near perfection by the ISA (India Semiconductor Association). Acknowledging the ISA's role, Dr. Chan said, "The ISA has also formed a very cohesive team."

There is little doubt about India's growing importance in technology strengths and managerial leadership. Dr. Chan added: "We are more on the high-end side and also track what others design. In India, the profiles of designs are definitely high-end in nature. This is largely due to the presence of a large number of MNCs. A very high percentage of designs are in the 45nm and 65nm process technology nodes."

There is another significant indicator of India's growing importance, and that is the huge rise in the attendance of the SNUG. In 2000, this event attracted 180 people. However, in 2008, the SNUG attracted over 2,000 people.

Moving India to next level
Given the very high level of commitment on Synopsys' part toward India, there was a need to find out from Dr. Chan what exactly India needs to do to move to the next level in the value chain in the semiconductor ecosystem.

He advised: "India can do two to three things. One, for the system to grow, you need the government, academia and industry to grow together. India has all of the ingredients required to drive products."

Comparing India with China, he highlighted the fact that while in China, the local consumption was higher than local supply, that was not the case with India!

"Therefore, looking at merely the local market is not the only thing. Products developed here can also be targeted at the Middle East and Southeast Asia." He was quite forthright in his analysis, adding: "Industries start when you find markets. The skill sets are already present here. There can well be multiple startups."

Dr. Chan also touched upon the fab vs. fabless issue, noting that there could well be more of fabless companies in India. "Building a fab requires lot of capital. Also, consolidation will continue to happen."

What role does Dr. Chan see Synopsys playing in the Indian context? He said: "Synopsys will continue to be a catalyst for the industry. A healthy design industry in India continues to help us. We also work well with the Indian universities. Having more people from the universities will always help. We also invest a lot in application support. The application team also trains others. I now look forward to seeing more fabless companies here and India to become even more global."

On low power design
India is also a centre of expertise in low power design, given that low power is hugely important in today's electronics ecosystem. Dr. Chan commented that low power has always been the number one design issue. It cannot be taken care of at one single stage.

He added: "A slightly new concept that has emerged is low-power verification. There are so many schemes for attacking low power, such as multiple voltage islands. We (Synopsys) are spending a lot of effort in low power.

"As a designer, you require detailed analysis. Low-power verification is now coming up. Another area is testing. As an example, if so much power is required, how do you have the power cut from the tool you are using to test? From a Synopsys point of view, we are involved in several points, such as front-end synthesis, testing, sign-off, verification, etc. We are trying to put in a whole lot of methodologies."

Synopsys in solar
EDA may be able to help by lowering power requirements and leakage on better products. Especially, the Synopsys' TCAD product can be used to create more efficient and effective solar cells. Now, this is not a new development anymore. Synopsys, along with Magma, have already made known their intentions about setting foot in the solar/PV space.

On the TCAD, Dr. Chan said: "We have a very strong position in the TCAD, commercially. Now, it is one of our most critical elements in high-performance. Our TCAD is among the strongest in the EDA industry.

"In solar, it does not have to be a complicated place-and-route, etc. From an entire solar industry point of view, we have now used some effort from TCAD into this space. Heat transfer issues, etc., are more in the EDA space."

I will continue my conversation with Synopsys on its solar initiative sometime later. Keep watching this space, folks

Monday, August 25, 2008

What India brings to the table for semicon world! And, for Japan

This semicon blog's title has been inspired by some queries, largely from friends in Japan, who are looking at the Indian semiconductor market. The topic of great global (and Japanese) interest is: What does India bring to the table for the semicon world to go to India!

Interesting! The world has been keenly following the Indian semiconductor and fab policy, and can gather a lot of information off my blog itself! For those who'd like to know it all again in specifics, here we go again!

Indian semicon and fab policy
Around September last year, the Department of Information Technology, Ministry of Communication and IT, Government of India, came up with the Special Incentive Package Scheme (SIPS) to encourage investments for setting up semicon fabs, and other micro and nanotechnology manufacturing industries in India!

The "ecosystem units" have been clearly defined as units, other than a fab unit, for manufacture of semiconductors, displays, including LCDs, OLEDs, PDPs, any other emerging displays; storage devices; solar cells; photovoltaics; other advanced micro and nanotechnology products; and assembly and test of all the above products.

What has happened since?
Lots! Initially, there were two major proposals from HSMC and SemIndia for setting up wafer IC fabs. While those haven't really taken off yet, more investments have since happened in India.

Quite recently, the Indian semiconductor and fab policy attracted 12 major proposals, worth a whopping Rs. 93,000 crores! The Department of Information Technology (DIT), Government of India, has set up a panel of technical experts to evaluate these proposals.

Ten (10) of these proposals are for solar/PV. One is for a semiconductor wafer -- from Reliance Industries worth Rs. 18,521 crores, and another for TFT LCD flat panels -- from Videocon Industries, worth Rs. 8,000 crores.

The 10 proposals for solar/PV are from: KSK Surya (Rs. 3,211 crores), Lanco Solar (Rs. 12,938 crores), PV Technologies India (Rs. 6,000 crores), Phoenix Solar India (Rs. 1,200 crores), Reliance Industries (Rs. 11,631 crores), Signet Solar Inc. (Rs. 9,672 crores), Solar Semiconductor (Rs. 11,821 crores), TF Solar Power (Rs. 2,348 crores), Tata BP Solar India (Rs. 1,692.80 crores), and Titan Energy System (Rs. 5,880.58 crores). This is as far the latest developments are concerned!

Solar fabs have also been announced earlier by leading firms such as Videocon, Reliance and Moser Baer, etc. (Two of them are figuring here again!) There are also talks about developing solar farms in India, which is good.

What are India's strengths?
The clear strengths of the Indian semiconductor industry are embedded and design services! We are NOT YET into product development, but one sincerely hopes that it gathers pace.

The market drivers in India are mobile phone services, IT services/BPO, automobiles and IT hardware. India is also very strong in design tools, system architecture and VLSI design, has quite strong IP protection laws, and is reasonably strong in concept/innovation in semiconductors.

Testing and packaging are in a nascent stage. India will certainly have more of ATMP facilities. Nearly every single semicon giant has an India presence! That should indicate the amount of interest the outside world has on India. In fact, I am told, some key decisions are now made out of the Bangalore based outfits!

Electronics manufacturing
In the electronics manufacturing domain, India's strength lies in hardware, embedded software and industrial design, OEMs, component distribution (includes semiconductor and box build), and end user/distribution channel, as well as more than moderate strength in product design and manufacturing (ODM, EMS).

India is likely to witness $363 billion of equipment consumption and $155 billion of domestic production by 2015. India's electronic equipment consumption in 2005 was 1.8 percent. It is likely to grow to 5.5 percent in 2010 and 11 percent in 2015, as per a joint study conducted by the ISA and Frost & Sullivan.

The Indian semiconductor TAM (total available market) revenue is likely to grow by 2.5 times while the TM (total market) is likely to double revenues in 2009. The TAM is likely to grow at a CAGR of 35.8 percent and the TM is likely to grow at a CAGR of 26.7 percent, respectively, during the period 2006-09.

Telecom, and IT and office automation are the leading segments in TM and TAM. Consumer segment occupies the third fastest growing area in the TM, and the industrial segment is the third fastest growing area in the TAM.

The major semiconductor categories of interest include microprocessors, analog, memory, discretes and ASICs, while the major end use products include mobile handsets, BTS, desktops, notebooks, set-top boxes and CRT TVs.

India, the embedded superstar!
India's embedded design industry has been going from strength to strength. An IDC-ISA report forecasts the revenues from India's VLSI, board design and embedded software industry to grow to $10.96bn by 2010 from the current $6.08bn in 2007.

India is also focusing on moving up the semiconductor value chain. It is emphasizing on end-to-end product development, investing in IP development, developing India specific products, and partnering with OEMs to understand the market needs. Also, be aware that several leading EMS firms are present in India as well.

What should investors do?
Certainly, invest in India! The Indian semicon policy clearly defines the "ecosystem units." Global manufacturers of displays, including LCDs, OLEDs, PDPs, any other emerging displays; storage devices; including SSDs, solar cells; photovoltaics; other advanced micro and nanotechnology products, should certainly look at investing in India, and consider manufacturing here!

Lots of solar fabs are likely to come up, so there will be a great demand for solar related equipment, chemicals, testing, etc. We hope that one wafer IC fab comes up as well, so there will be opportunity for semicon equipment manufacturers. However, do be prepared to wait as things may not move as fast as some may expect.

There is lot of opportunity for fabless companies and in ATMP as well. There are several Indian firms, small ones, who may be interested in partnering. Some trading companies may find India of interest, especially in the solar/PV and ATMP segments.

Keep an eye on the IT/semicon policies some states, especially, Karnataka have in store. A host of opportunities could become available, once Karnataka comes up with a policy. More states may follow suit!

Well, do contact me in case you need further assistance.

Tuesday, August 19, 2008

Japan semicon firms seek close ties with India

The India Semiconductor Association (ISA) recently organized the India-Fukuoka (Japan) IT, Embedded Software and Semiconductor Business Workshop 2008. A host of companies and institues from Fukuoka, Japan participated in the workshop seeking partnerships, alliances, and business in the semiconductor space in India.

My first impression was that all of the Japanese firms present at the workshop are quite interested in the Indian semiconductor market, and especially in the embedded space. Besides, some of them may look at investments, should the opportunity arise. Some of the participants are also looking at the direction fabs are taking in India, besides the solar/PV market.

The participating companies and institutes at the workshop were:

1. Daichi Institution Industry Co. Ltd
2. DISCO (Dai Ichi Seitosho Co. Ltd) Corp.
3. Fukuoka University
4. Fukuoka Industry, Science & Technology Foundation
5. Inoueki Co. Ltd
6. Invest Japan
7. JETRO (Japan External Trade Organization)
8. Kyushu Economic Research Center
9. CLAIR (The Japan Council of Local Authorities for International Relations), Singapore

Masane Saito, Chief, JETRO, said that the total trade between India and Japan was worth $9.9 billion during 2007, a 25 percent growth. India's strengths included knowledge-based services, high-quality talent, etc. He added that Japan required a lot of embedded systems engineers, perhaps, hinting at Indian engineers and the opportunity that lies ahead of them.

Todd Takaki, Director, Inoueki, clearly highlighted that his company was looking at the manufacturing segment in India. A semiconductor trading company, it delivers chemicals to IC fabs, among others. He added that companies from Japan needed to see the inroads being made in India, both frontend and backend. While Inoueki is also looking at making investments in the country, Takaki stressed the need to have a developed market.

Akihiro Kawaguchi, International Science Technology Co-ordinator, Fukuoka Industry, Science & Technology (IST) Foundation, highlighted the Fukuoka Cluster for advanced system LSI design and development. He also touched upon the Silicon Sea Belt Fukuoka Project, which streches from China, covering South Korea, Japan, Taiwan, Hong Kong, Singapore, Malaysia, right up to Bangalore, India. This belt has the potential of the world's largest semiconductor market (60 percent), emerging car industry market, ever-developing wireless market, and the world's largest population of engineers.

The Fukuoka IST is also part of the Knowledge Cluster Initiative, a national program carried out by Japan's Ministry of Education, Culture, Sports, Science and Technology (MEXT), in co-operation with the local governments.

Dr. Hajime Tomokage, professor, Fukuoka University, touched upon the semiconductor business network via the MAP (microelectronics assembling and packaging) and RTS (reverse trade show) programs.

The Kyushu silicon island has a 6 percent share of the global IC production with over 20 percent raw wafers. SUMCO has four fabs in Kyushu. The silicon island also has 16 fabs, including those of Renesas, Toshiba, Sony, NEC, Yamaha, etc. Overall, it is home to nearly 650 semicon related companies. Kyushu is now looking for Asian customers, and specifically, from India.

Some other features include the national project on SiP (system-in-a-package) and MEMS, which have been place since 2002, as well as the SiPOS (System Integration Platform Organization Standards) platform.

Keiji Honjo, Leader, Product Innovation Sales Group, DISCO Corp., touched about his firm's business. DISCO's activities revolve on: manufacture and sale of precision cutting, grinding and polishing machines; maintenance of precision cutting, grinding and polishing machines; training in the operation and maintenance of precision cutting, grinding and polishing machines; disassembly and recycling of precision cutting, grinding and polishing machines; lease of precision cutting, grinding and polishing machines, and sale of used machines; manufacture and sale of precision diamond abrasive tools; and for-fee processing. It is also seeking business interests in India.

Yutaka Akagawa, Executive Director, Daichi Institution Industry Co. Ltd, said the company is also into 8Gen LCD business. It transfers the glass substrate for the LCDs. The company highlighted Clifter, a device, which carries the wafer cassette, LCD cassette, and so on, vertically, with the holding cleanliness to the clean room on the up-down floor.

Interested Indian companies desirous of tying up with these Japanese companies are welcome to send in their queries.

In my next blog, I will discuss specifically what India brings to the table for the semicon world to go to India, and especially, Japanese companies, since we are on Japan! This is also a request from a friend from the Far East!! I may be a bit inaccurate in my assessment, but I will try my best.

Tuesday, July 15, 2008

Practical to take solar/PV route: Dr. Atre, Applied

Solar/PV is perhaps, a practical route for India to enter manufacturing, contends Dr. Madhusudan V. Atre, president, Applied Materials India. Alternatively, another way to enter this field could be by having solar farms.

According to Dr. Atre, India has a strong potential for manufacturing. The Indian scenario has the talent pool and an emerging middle class, along with the presence of system design and chip design companies. Only a fab seems to be the missing piece from this ecosystem!

Benefits of a fab include: fuels economic productivity, contributes to GDP and adds to national growth, creates jobs, helps set up the other expertise necessary for an ecosystem, and closes the loop between market, design, manufacture, test, customer.

Indian fab scenario
Commenting on the Indian scenario, Dr. Atre, says: "For PV, about $200-500mn is needed for a fab. If we can enter into manufacturing via the solar/PV route, the scale of investment required would be much less [than the investment needed for a wafer IC fab]. This can be practical route to enter manufacturing in India, and less complexity is involved, as compared to an IC fab." Another way of entering manufacturing is by having solar farms.

Applied's external face in India involves: Take leadership role in industry bodies; work with the government on various semiconductor and manufacturing policies; look for potential investments in start-ups; work with the academia on collaborative research in nanomanufacturing; be sponsors in key conferences; drive corporate social responsibility programs; and help enable semiconductor and solar manufacturing in India.

Touching on some emerging areas of interest, Dr. Atre highlights that packaging is very important in semiconductors. "We may look at some company in packaging R&D. We have invested a bit in Tessolve," he says. "We would also like to see the success of the nanotech lab in IIT-Mumbai, and see how it can help India." On a global scale, he notes that Applied would be setting up two-three SunFab lines with Masdar in Abu Dhabi, UAE.

Applied Materials in India
Headquartered in Bangalore, Applied has been present in the country for over five years. It has approximately 1,500 employees and associates. A liaison office was originally set up in May 2002. Applied Materials India Pvt Ltd (AMIPL) was set up in July 2003, and operations started in November 2003 with cost + model. It consolidated all Applied operations in Bangalore into ITPL (~92,000sqft). It also merged Brooks Chennai (~100RFTs) into Applied India operations. Applied currently has R&D centers in Bangalore and Chennai.

Next, Applied established site operations in Delhi (~5000 sqft) to support Moser Baer. Its key partners are Satyam, Wipro and TCS, on various aspects of engineering and software services. In Delhi, Applied has 25-30 people to support Moser Baer, where it has the first SunFab line up and running.

In Mumbai, it has set up a nanomanufacturing lab with IIT-Mumbai. "We have put in equipment worth $7-8 million there, and do R&D projects," adds Dr. Atre. The nano lab at IIT-Mumbai was inaugurated in November 2007 by Mike Splinter, president and CEO, Applied Materials.

Applied is also involved in the potential upgrade of SCL. "We are working with some other companies on how we can upgrade SCL. We are more at the backend to set up some capabilities," he says.

Applied Ventures makes investment in emerging technologies and companies. It has funded a couple of companies in the semi start-up stage. Applied Ventures looks at global investments.

Moser Baer is Applied's first customer in India. It has a 35-40MW assembly line. This is the first time that 5+m2 solar panels will be coming out. The panel will now have to be taken up to the production ramp. Dr. Atre adds that Europe was much advanced in solar/PV. Germany, especially, was far advanced in the implementation aspect, as well as Italy and Spain.

Nanomanufacturing simplified
Nannomanufacturing, as per Wikipedia, is "the near-term industrial-scale manufacture of nanotechnology-based objects, with emphasis on low cost and reliability." To manufacture at this level requires a lot of expertise, skills, etc., says Dr. Atre. Cost is definitely an important driver, and so is reliability, he adds. According to him, nanomanufacturing technology combines the two core strengths of Applied: nano + manufacturing.

Applied's vision has been to apply nanomanufacturing technology to improve the way people live. Its mission: To lead the Nanomanufacturing technology revolution with innovations that transform markets, create opportunities, and offer a cleaner, brighter future to people around the world.

Applied Materials is a global leader in nanomanufacturing technology solutions with a broad portfolio of innovative equipment, service and software products for fabrication of: semiconductor chips, flat panel displays (using TFTs), solar photovoltaic cells and modules (in crystalline and thin film vectors), flexible electronics, and energy efficient glass (BIPV). The last three categories fall under EE or the Environment and Energy Division.

Dr. Atre says: "We have the SunFab line for solar/PV. In flexible electronics, as an example, you can have solar cells wrapped around an object." As for energy-efficient glass, you can save on AC costs, etc., by using building integrated photovoltaics.

Core capabilities
Applied's core capabilities include: commercialize sophisticated systems and thin-film engineering, besides a global culture. "Our technological strengths include semiconductors, solar/PV cells and FPDs. We have nanomanufacturing technology as the common theme." Touching on the loss per watt, he says it is currently around $14, which needs to come down to at least $2 or one-fourth.

Applied makes systems used to produce virtually every new microchip in the world, taking care of thermal, etching, inspection, PVD, CVD and CMP. For LCD flat panel display systems, Applied offers a variety of systems, such as PECVD systems, e-beam array testers, PVD systems and color filter sputtering systems.

The processing panels can be up to 2.2x2.5 meters. For solar manufacturing, Applied offers crystalline silicon, flexible PV and thin-film line, or the Applied SunFab lines. For architectural glass and flexible electronics, it offers both glass and Web coating systems.

"We have three key businesses, silicon systems, displays and energy and environmental solutions," said Dr. Atre. These are supported by Applied Global Services.

Applied's goals for 2010 include: Expanded revenue streams, to become a $13-15 billion company; increased operating efficiency, with margins >25 percent, and increased cash flow, about >20 percent of revenue.

Wednesday, July 2, 2008

Semicon is no longer business as usual!

The Global Semiconductor Monthly Report June 2008 from Future Horizons, states: Let the market beware; it is no longer business as usual!

I would completely agree! For instance, the industry has since long moved to fabless, and now, fabless firms are ranking among the very best. Or, even from 130nm to 22nm process nodes, or from 180mm fabs to 450mm fabs!! Fair enough?

Coming back to the industry trends, Malcom Penn, CEO, Future Horizons, says that compared with March, the IC units were up and ASPs were down in April, even after adjusting for March being a five-week month. The net result was a 7.7 percent revenue decline! Does this spell more bad news for the beleaguered chip market?

Certainly, this seems to be the industry consensus view. Always the contrarian, Future Horizons' views are different. Here's how! April's results came in exactly as expected. Also, the unit rise and fall was simply the result of the engrained 'making the quarterly number' mentality!

Digging beneath the layers reveals a set of market fundamentals that are in remarkably strong form. The penny may not yet have dropped to the table, but, even for the chip industry ever full of surprises, let the market beware; it is no longer business as usual.

Penn says: To paraphrase the late Sir Winston Churchill's comments on Russia, "The chip industry too is a riddle wrapped up in an enigma". It marches to its own complex interwoven pattern of rules, each relatively simple when viewed in isolation, but contriving to interact in a volatile and unique way. Right now, the industry is at its most confused [state] for a decade, battered by a barrage of uncertainties and contradictions. Shell-shocked and confused, confidence is off the agenda … just when what is needed most is cool heads and determination."

Be it falling cap ex, tight capacity, focus on profits, continuing strong market demand, second half seasonal effects, according to him, the forecast tea leaves all seem to be pointing in the same positive direction. Has the worm finally turned then for the industry? He thinks so! Future Horizons also thinks that the "penny has yet to drop and that the impact on the market will be seismic and dramatic".

Earlier, the Semiconductor Industry Association (SIA) reported that worldwide sales of semiconductors of $21.8 billion in May were 7.5 percent higher than the $20.3 billion reported for May 2007, reflecting continued strong sales of consumer electronic products. May sales were 2.8 percent higher than the $21.2 billion reported for April 2008.

Do bear in mind that May is historically a strong month for semiconductor sales, as per SIA.

NAND strong minus Apple effect
DRAMeXchange has indicated in its monthly review on the DRAM segment that the NAND Flash prices are likely to gradually stabilize after mid-July pushing by lower price, new demand from 3G iPhone, smart phones and low-cost PCs.

Elsewhere, as reported by Semiconductor International, according to Semico, NAND unit shipments are likely to cross over 3.5 billion units in 2008 as against 2.5 billion units in 2007, leading to a year-over-year growth of 35 percent.

However, reflecting the memory segment's ASP (average selling price) crunch, NAND revenues will grow 13 percent in 2008, down compared to 25 percent in 2007." Semico has said that the NAND industry will record a growth year in 2008, without experiencing what it has called the 'Apple effect'.

Heartening solar initiatives
The one heartening thing to note has been the various solar related initiatives that have taken place over the past month (actually, for over the year!). In fact, iSuppli has probably been spot on while analyzing that investments in solar and semiconductors could be on par by 2010!

SVTC Technologies, an independent semiconductor process-development foundry, announced that its SVTC Solar business unit has launched the Silicon Valley Photovoltaic Development Center in San Jose. Canadian Solar and LDK Solar signing a new agreement for an additional 800MW of solar wafers, besides LDK updating on its polysilicon plant in China.

National Semiconductors also entered the PV market with its SolarMagic technology that maximizes solar energy production. Evergreen Solar, a maker of solar power panels with its proprietary, low-cost String Ribbon wafer technology, signed two new long-term sales contracts. Tokyo Ohka Kogyo Co. Ltd and IBM are also collaborating to establish new, low-cost methods for developing the next generation of solar energy products.

Not be left behind, Intel too is spinning off key assets of a start-up business effort inside Intel's New Business Initiatives group to form an independent firm called SpectraWatt.

In India, solar has been making rapid strides, especially at the Fab City in Hyderabad. There is a possibility of something similar happening in Karnataka state as well.

Indeed, semiconductors are no longer business as usual! Right?

Sunday, June 29, 2008

10-point program for Karnataka semicon policy

A very interesting question was recently thrown at me: what sort of semiconductor policy should Karnataka adopt as a state! I shall attempt to highlight some of the activities the Karnataka government can look at implementing in the semicon/EMS space.

Let us first go back to last September, when the Indian government issued fab guidelines. Besides wafer IC and solar/PV fabs, the Indian government is seeking investments in ecosystem units for LCDs, OLEDs, PDPs, photovoltaics, solar cells, storage devices, advanced micro and nanotech products, etc.

The 'ecosystem units' have been clearly defined as units, other than a fab unit, for manufacture of semiconductors, displays, including LCDs, OLEDs, PDPs, any other emerging displays; storage devices; solar cells; photovoltaics; other advanced micro and nanotechnology products; and assembly and test of all the above products.

For starters, the Karnataka state needs to have a long-term semiconductor policy in place, running 20-25 years or so. This cannot be a short-term plan! It would be prudent to have the top Indian leaders from Indian firms and MNCs, e.g., Ittiam, MindTree, Synopsys, Cadence, TI, Analog Devices, as well as the Indian Institute of Science and some other leading technology institutes, be the part of a core state semiconductor policy team to oversee the implementations. Future state governments would only need to update the status and keep it rolling forward.

Incentives need to be built in as well, including more tax holidays, etc. Whether it needs to be 25-30 percent or higher, is to be debated. Next, the focus of a semicon policy should be aimed at solving some particular local problem, which can go on to solve a much bigger national problem.

All of this should be done with, keeping in view to improving the infrastructure in the state, such as roads, water, electricity, etc. Foreign investors would shy away if infrastructure issues were not tackled first.

In this context, the Karnataka government should first look at having some solar/PV fabs in the state, as well as those in the nanotech space. Next, it would be prudent to pursue a policy of attracting companies in the verification and testing domains. Rather, have companies in the ATMP space, a pointer, which has been coming up in most of the discussions.

As an example, last year, an Israeli company -- Nova Measuring Instruments -- was keen on entering India. Nova develops, produces, and markets advanced monitoring, measurement and process control systems for the semiconductor manufacturing industry. It should be pursued to start assembly and testing of products in the state.

Wafer IC fabs are going to be a tough act to follow. Unless a company can get the requisite funding for a 300mm fab, it is not advisable to follow that path. However, there is room for developing 200mm fabs, or even 150mm and 180mm fabs. These can be used to develop indigenous and simple applications. If such fabs are developed, those companies offering fab-related services can be attracted as well.

The Indian semicon policy statement speaks about having ecosystem units. It would be advisable to attract smaller companies and look at setting up manufacturing units. As an example, Synopsys's Subhash Bal had once pointed out how RFID can be used in a host of applications. That's not all. Why not pursue companies in the OLEDs/LEDs and PDPs spaces as well, besides those manufacturing LCDs, even if smaller-sized.

Finally, consider attracting and promoting companies in the fabless space, as it looks to be the way ahead for the semiconductor industry.

Here is a 10-point program for the Karnataka government to consider as a likely semiconductor policy.

1. A long-term semiconductor policy running 20-25 years or so.
2. Core team of top Indian leaders from Indian firms and MNCs, as well as technology institutes in Karnataka to oversee policy implementation.
3. Incentives such as government support, including stake in investments, and tax holidays.
4. Strong infrastructure availability and management.
5. Focus on having solar/PV fabs in the state.
6. Consider having 150/180/200mm fabs that tackle local problems via indigenous applications.
7. Develop companies in the assembly testing, verification and packaging (ATMP) space.
8. Attract companies in fields such as RFID, to address local problems and develop local applications.
9. Pursue companies in the PDP, OLED/LED space to set up manufacturing units.
10. Promote and set up more fabless units.

There should be some steps to create specific zones for setting up such units -- for fabs, fabless, ATMP, manufacturing, etc., all spread equally across the state.

On a personal note, I would be keen and willing to work with the Indian/Karnataka government, or the concerned parties, in formulating such a policy, should I am invited. Nothing would give me greater pleasure than seeing India, and Karnataka, shining in the semiconductor space.

Monday, June 23, 2008

Has the Indian silicon wafer fab story gone astray?

The recent news of the Hyderabad Fab City giants -- SemIndia Fab Pvt Ltd and Nano-Tech Silicon India Pvt Ltd -- being served notice by the local state government and to explain the reasons for their delay in setting up the Fab City in Shamshabad on the outskirts of Hyderabad, does not come as a surprise at all!

Setting up of a silicon wafer fab takes up a lot of time and money, and I am not sure how this bit is perceived by many. Also, the rate of return is not exactly immediate! Maybe, it is time for everyone to realize that semiconductor is a very different industry from any other, and there is a need to understand how it really functions! Besides, one needs to keep an eye on the global semiconductor industry and associate movements there with what kind of value would a fab in India bring to the world.

This May, I'd done a reality check on where the global semiconductor is placed. Several folks have contacted me since, pointing out my accuracy. While it is good to be spot on with the assessment of the global (and Indian) semiconductor industry, the assessments should serve as a warning for the global (and Indian) semiconductor industry -- that it is not going to be an easy ride ahead!

On the same note, I had earlier questioned whether this was the right timing for setting up fabs in India. Perhaps, there is a need to examine whether we started on the fab path a bit too late! If we are found to be wrong or hasty in our assessment, let us feel no anguish in accepting that! This is not the first time such a thing will happen in the semiconductor industry, nor will it be the last. Having said that, if a wafer fab or two do start functioning in India later in 2009 or beyond, that would be exemplary!

Let us hope that the Indian silicon wafer fab story does not go astray for the overall benefit of the Indian semiconductor industry. There is a need on part of the Indian semicon planners to integrate clear vision with careful planning.

Yes, several solar fabs are coming up globally, and investments in solar/PV are rising as well in India, but that was along expected lines.

It was also pointed out earlier that investments in photovoltaics (PV) had somewhat eased the pressure on capital equipment makers and spend. In fact, 2007 is now well documented as the year when the PV industry emerged as a key opportunity for the subsystems suppliers and provided a timely boost in sales for those actively addressing this market.

Perhaps, here lies an opportunity for India, and I'm repeating this to the extent of sounding boring!

Further, even though it has been quite a while since the Indian semicon policy was announced, some feel that India should continue to focus on design services and embedded -- its well known strengths, rather than go after something as mature as wafer fabs. We don't have to 'force ourselves to believe' that we are good at product development? We are not!

Yes, like most things, it can change, but that would need great effort on part of all industry stakeholders. The question is: are we ready to bring about that change?

Friday, November 2, 2007

Applied Materials CEO on semicon sustainability and energy management

"The Indian semiconductor policy is really ground breaking. Hopefully, it will build great business." These comments from Michael R. Splinter, president and CEO, Applied Materials, were enough to indicate how much the Indian semiconductor policy, announced recently by the government of India, has caught the attention of global semicon majors.

Mike Splinter was delivering his lecture at the Thought Leader Series organized by the India Semiconductor Association (ISA), where he also highlighted the needs of sustainability and energy management from a global perspective.

According to him, some things never changed in the semiconductor industry, such as: technical innovation being the most viable lever for productivity, end of optical lithography being imminent, no imminent change in fab economics ($/die), growth in complexities of products and applications.

"Through all of these times, the Moore's Law has persisted. The complexity of products have increased," he added. Another thing that hadn't changed was the growing need for sustainable practices.

Citing statistics, he said that the semiconductor industry was growing 5 percent this year, while the semiconductor equipment industry was growing at 3-5 percent during 2007. "Memory continues to grow very rapidly. NAND flash is a killer app," Splinter noted.

India, according to him, has a major role to play in the semiconductor domain. India's strengths lie in world class IC design and R&D capability, growing market for consumer electronics (CE), and an increasing need to address both global and industry challenges -- in terms of sustainability and energy use.

Challenge of sustainability
Touching on the growing importance of sustainability, Splinter cited The Economist, which reported that $70bn had been spent globally in clean tech research and funding. Further, the IPCC reported that the evidence of human caused global warming was equivocal.

While economic growth was driving demand and the BRIC (Brazil, Russia, India and China) countries were accelerating it, there was also an increasing use of chips in consumer electronics products. This translated into an increasing use of energy. "All of these factors, together, make sustainability even more challenging," added Splinter.

Splinter gave an example of LCD TVs, which are likely to grow 65 percent this year. Now, 90 percent of the power in LCD TVs goes into the backlight. If new technologies could be developed, those would certainly assist in saving more power. Another example was that of servers, laptops and TVs together accounting for 8 percent of global power consumption. That's a lot of power, if the global power is estimated at 5TW or so. It needs to be reduced as well.

So what is the waste and energy impact of consumer electronics? For starters, there are increasing energy consumption and recycling challenges. Next, manufacturing requires a lot of water, energy and materials. Another impact is the waste management within the manufacturing value chain. Splinter said, "The environmental impact can be reduced by clean tech products and sustainable manufacturing."

Need for energy efficient chips
Energy definitely needs to grow faster than the global economy. There is also a need to think about the environment and waste management. There is a need to increase the energy efficiency in chips, instead of solely focusing on performance.

Splinter said the time had come to take major steps, such as producing energy efficient chips. Applied Materials itself will be working on reducing the energy consumption in all of its practices. The semiconductor equipment maker will also be adopting clean energy in all of its facilities. The time has come for all to work together on energy use, Splinter added.

On solar, he noted that it had not yet managed to achieve scale. However, Germany had strongly pushed it, providing manufacturing incentives. "The scales are now starting to happen in Europe, especially, Germany," he added. "There is pretty good motivation and incentive to deploy solar here, in India, as well."